Why production managers pick Virtuoso
The fastest way to break costing, inventory, and reporting is to run production on a separate system. Virtuoso keeps shop-floor execution inside the document model: shift assignments, output, consumption, quality, and defect data all post to the same journals that finance and procurement read from.
What you get
- Calendar production schedule — built from work-center capacity, equipment productivity, shift schedules, and operation duration.
- Shift assignments — production tasks to a work center, for a specific operation, in a specific period.
- Batch-level execution — record output, material consumption, defects, returnable waste, and quality at the batch level.
- End-to-end traceability — from a finished item back through routing, materials, work orders, and quality records to the source documents.
Capabilities
Master data for the shop floor
- Equipment cards with schedules, shifts, utilization, and productivity norms.
- Work centers as planning resources (equipment, department, line, brigade).
- Jobs, technological operations, and route/technology cards (MTKs).
- Design cards linking finished item to technical, material, routing, and packaging parameters.
Scheduling and assignment
- Operational order management form for the calendar production schedule.
- Shift assignments to work centers, with calculated operation duration.
- Productivity by operation type, product type, unit of measure, and hourly output.
Production accounting
- Batch disassembly documents (e.g., for cutting rolls).
- Assembly based on specification for finished and semi-finished output.
- Recording of actual material issues per batch.
- Brigade/piecework work orders, with piece-rate pay flowing into payroll.
- Returnable waste and defect accounting.
Quality and traceability
- Quality characteristics at technological execution and quality-control acceptance.
- Defect causes, write-off acts, production dates, storage and sale periods, warranty dates.
- Drill-down from indicator to operation to source document line.
Outcomes
- The cost of every batch reflects the materials and labor it actually consumed.
- WIP, finished goods, and defects update across inventory and accounting at the same instant.
- Quality data lives next to production data, not in a parallel system.
- Schedule, output, and consumption can be reconciled at a glance.
Show us your routings — we’ll show you Virtuoso execution. Book a working session →